The major raw material for our Company is Kapas (Seed Cotton). Our production process starts with the procurement of raw materials. This step involves identification of the vendors for raw material procurement and the quantity of the material required. Once we receive the Kapas from the vendor, it is tested for quality. The selection of raw material is based on factors like pricing, payment terms, availability and quality of Kapas. Grading and mixing of the raw material received from the vendor are done to get the desired quality/customized product. Conveyors are used to feed the Kapas into the ginning machines.
A Ginning machine uses the raw cotton (Kapas) received from the conveyors as Raw materials. Ginning is the first mechanical process involved in processing cotton. Ginning mill separates cotton fibers from the seed bolls and dust particles. The main application of ginned cotton referred to as lint is for spinning operations, where lint is converted to yarn. We produce quality cotton in our own Ginning and Pressing Unit.
The first step in the ginning process is when the cotton is vacuumed into tubes that carry it to a dryer to reduce moisture and improve the fiber quality. The separation process involves equipment like the separator, feeding hopper, fan with tubular air ducts. Separation of cotton and cotton seed from cotton is done with double roller ginning machine.
The lint cotton received from the ginning machine is sent for further cleaning. This process involves cleaning of the impurities; therefore, it runs through cleaning equipment to remove leaf trash, sticks and other foreign matter.
Cotton fibres are pressed to Bales by using the Hydraulic pressing machine. This step involves pressing of Lint cotton. In this process Lint cotton is used as Raw materials. After pressing is completed, the bale is tightened and covered fully with cloth, after that the bale is weighed and kept in the hall safely.
After pressing process, cotton bales are covered by protective cloth and stored on platform for dispatch. Cotton seeds are sold loosely to customers and sometimes packed in HDPE bags.
